Product Description
Ketav Consultant offers complete thermal and non-thermal ZLD solutions to manage tough-to-treat wastewaters. Ketav Consultant proprietary evaporators, brine concentrators, and crystallizers can help recover more than 95% of your wastewater while reducing the remaining brine as a product or solid. Ketav Consultant Sieves total organic carbon (TOC) analyzers help control the quality of water to be reclaimed or recycled in semiconductor operations.
Zero liquid discharge technologies help plants meet discharge and water reuse requirements, enabling your business to:
- Meet stringent cooling tower blowdown and Flue Gas Desulfurization (FGD) discharge regulations.
- Treat and recover valuable products from waste water sources.
- Better manage thegenerated output water.
- Control the water quality that is to be reclaimed or recycled.
Specification
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Processing System
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Salt Separation
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Automatic Grade
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Semi-Automatic
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Treatment Stages
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Preliminary Treatment,Secondary Treatment,Primary Treatment
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Control Module
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Control Module Available
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Brand
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Ketav
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Air Blower Power
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0.25 kW
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Water Pump Power
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0.5 kW
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Feed Flow Rate
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100 m3/day
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Advanced Automation for Reliable PerformanceUtilizing PLC/SCADA-based automation, the ZLD system ensures high efficiency and consistent operation. Automated control reduces manual intervention, helping to maintain optimal processing conditions and enhance safety with features like error shutdown and emergency stop.
Complete Compliance and Sustainable DisposalDesigned in accordance with BIS/IS and international standards, the system meets CPCB discharge norms, guaranteeing environmentally responsible effluent treatment. Salt recovery and solid waste management are seamlessly integrated for sustainable residue handling.
Robust Design for Industrial EnvironmentsConstructed with corrosion-resistant stainless steel, the ZLD system withstands harsh industrial conditions. Its customizable design adapts to varying capacities and industrial requirements, while maintaining functionality across an inlet temperature range of 10C to 45C.
FAQs of Zero Liquid Discharge System:
Q: How does the Zero Liquid Discharge System process industrial effluent?
A: The ZLD system uses a multi-stage pretreatment process followed by membrane filtration through RO, UF, or NF technologies. Effluent is treated at pressures ranging from 2 to 20 Bar, ensuring complete separation of water and solids, with recovered salts and managed solid waste as byproducts.
Q: What automation features are integrated into the system for control and safety?
A: Automation is managed through PLC/SCADA controls, which monitor all functions in real-time. Safety features include automatic shutdown in case of errors, emergency stops, and leak detection sensors to prevent damage and maintain operational integrity.
Q: When is pretreatment necessary for this ZLD system?
A: Pretreatment is always required as part of the process, involving multiple stages to remove initial contaminants and optimize membrane performance, thereby improving overall system efficiency and longevity.
Q: Where can the ZLD system be installed, and what customization is available?
A: The system is suitable for installation in varied industrial settings across India. Dimensions and capacity are customizable to match specific project requirements, making it adaptable for industries of different sizes and effluent volumes.
Q: What are the benefits of using a stainless steel construction for the ZLD system?
A: Stainless steel provides high corrosion resistance, crucial for durability in aggressive industrial environments. It ensures long-term reliability, minimal maintenance, and effective operation over a broad temperature range.
Q: How is solid waste and salt residue managed in the ZLD system?
A: The system incorporates specialized mechanisms for salt recovery and solid waste management, ensuring environmentally safe disposal and compliance with CPCB discharge norms.
Q: What service support options are offered with this ZLD system?
A: Comprehensive support is available, including both onsite assistance and remote technical support to address installation, operation, and troubleshooting, ensuring smooth process continuity for clients as an exporter, importer, manufacturer, service provider, and supplier in India.
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