Product Description
We offer world-class Agitated Thin Film Dryer (ATFD), and other allied heat transfer equipment. Ketav Consultant has superior engineering and design capabilities along with thorough manufacturing excellence. With a project based approach, we are committed to deliver high-performance absolute evaporation solutions, that are customized to your requirements. We provide ATFD as a single point solution for all type of drying applications. Our line of Agitated Thin Film Dryer (ATFD) is running smoothly for industry processes, and effluent functions in Chemical, Textile, Pharma, Food & Beverage Industries.
Operating Principle:
1) Agitated Thin Film Dryer is used for evaporation of water or solvents to form concentrated liquid to dry powder, or flakes.
2) It is the perfect equipment for uninterrupted processing of concentrated materials to dry solids.
3) ATFD consists of vertical, cylindrical body with heating jacket, as well as a rotor inside of the shell which is outfitted with rows & pendulum blades across the length of the dryer. The wet feed product is spread by the hinged blades in a thin film over heated wall.
4) There is increase in turbulence as the product goes through the clearance before entrance of calming zone set behind the blades as the heat transfer from jacket to primary shell under smooth agitation water or solvent will vaporize and liquid converts to slurry, to cake, or to dry powder or flex.
5) The vapors made rise up, counter-concurrent the liquid and go through the Cyclone separator affixed of ATFD vapor outlet.
6) These vapors will condensed in condenser and found as condensate. The system will be functioned under vacuum for temperature-sensitive products, and atmospheric status for the normal drying.
Applications:
1) Agitated Thin Film Dryer are utilized in following Industries:
2) Pharma
3) Textile
4) Agro Chemicals
5) Sugar
6) Effluent Treatment Plant
7) Drying of concentrated liquid for salt recovery; Drying of products; Drying of Chemical & Petrochemical.
Features:
1) Perfect solution for Drying applications, Slurry formation, Cake formation, Powder / Flake recovery and Concentration.
2) No need of other unit operations like: Crystallization, Concentration, Filtration and Centrifuging. Eliminates pulverize, grinding and rotary dryers required after drying.
3) Less maintenance and high efficient.
4) Compact design, thus less area requirement.
5) User-friendly in operation and long life.
6) Effective heat transfer.
7) Property of freedom to select heat source like hot water, steam or thermic fluid etc.
8) Maximal heat transfer coefficient & less heat transfer area.
9) Flexible turn down ration, easy to start and close.
10) Pressure and temperature flexibility.
11) Innovative design for distribution, and blades for minimal hold to permit maximum residence time.
Efficient Industrial Drying SolutionOur Agitated Thin Film Dryer offers a streamlined and effective approach to drying processes within industrial settings. Its stainless steel construction ensures longevity and resistance against corrosion, while its variable width options cater to different scale requirements. Expert engineering enables uniform drying, giving you excellent output quality every time.
Customizable and Versatile ApplicationWith widths ranging from 10 to 50 meters, this dryer is suitable for both small and large-scale operations. Its broad voltage compatibility (120440V) supports integration into diverse industrial environments. It is supplied across India and can be tailored for unique processes, backed by responsive service support and expert guidance.
FAQs of Agitated Thin Film Dryer:
Q: How does the Agitated Thin Film Dryer operate in industrial applications?
A: The Agitated Thin Film Dryer utilizes a rotating agitator to spread materials onto a heated surface, facilitating rapid and efficient evaporation of solvents or moisture. This setup ensures uniform drying and is suitable for continuous operation in a range of industrial processes.
Q: What materials or products can be processed with this dryer?
A: This dryer is ideal for handling chemical compounds, pharmaceuticals, food products, and other materials that require efficient drying. The stainless steel construction makes it suitable for both corrosive and non-corrosive substances.
Q: When is maintenance required, and what support is provided under warranty?
A: Routine maintenance is recommended at regular intervals based on usage intensity. Our 1-year warranty covers any manufacturing defects and provides technical support, ensuring minimized downtime and optimum performance.
Q: Where can the Agitated Thin Film Dryer be installed?
A: The dryer can be installed in various industrial facilities across India, from manufacturing plants to processing units. Thanks to its adaptable specifications, it fits both compact and expansive floor layouts.
Q: What is the process for purchasing and installation?
A: Contact us as your exporter, importer, manufacturer, and supplier for consultation. Once we understand your requirements, we assist with customization, order processing, delivery, and professional installation at your facility.
Q: How is this equipment beneficial for my industrial operations?
A: The dryer increases efficiency by enabling continuous, consistent drying, reducing process times, and improving product quality. Its robust design and warranty ensure longevity and dependable operation.
Q: What usage guidelines should be followed for optimal performance?
A: Follow the recommended voltage parameters (120440V), adhere to scheduled maintenance, and operate within the specified material capacity to maximize efficiency and extend the dryers lifespan.
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